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As many will already know, we have a YouTube channel so that we can share footage of our builds and projects with you as well... The Channel is called 'got wood?'. If you haven't already, feel free to go check it out. Right now, I'm building, (among other things), a closet for the show. I'm making most of it out of 3/4" white melamine. When you cut melamine, the thin decorative coating over the chipboard inner core is prone to chipping. You quickly realise that running melamine through your tablesaw won't work. There's a technique you need to learn first. Here's what you do - Make sure your saw is set up properly. If there are any alignment issue between the blade and the fence, you'll get chip out no matter what you do. Check the blade is at 90* to the bed and make sure that you're using a dedicated melamine saw blade like this one:
Next, you have to score the melamine before you make the final pass.
To do that, set the blade depth to 1/16" to 3/32", so that it doesn't fully penetrate the surface on the first pass. It should just score the surface. Do that before you make the final pass. The final pass is equally important. Make sure that the teeth cut in a downward motion into the wood. I like to set my blade at least 3/4" above the melamine for the second pass. You should now have a clean, chip free cut on both sides.
Hope that helps... If you'd like to comment or share your thoughts, click where it says, Comments below or click the post title and scroll down to post a reply.
Disclosure - We provide shopping links to every product we write about so you can buy without needing to search for them yourself. The fringe benefit is that we get paid if you do. We only link to trusted vendors like Amazon and you DO NOT pay more for the privilege.
That's how we keep the lights on around here... Sometimes...
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